Two-in-One

Over the weekend, I did another layout test. This time, I created a FedEx box stick using the size of the PT-10 aluminum panel. I also positioned the buttons differently on the two rows so I could see which one worked better. Overall, I think the PT-10 enclosure is a great size for what I'm used to and the layout of the buttons will be a custom modification to the Sega layout.

Also, I connected a RJ-45 jack to the four USB wires coming from the PCB. This way, I'll be able to use that jack for any other PCBs I might add later to my stick. Right now, I just have the Neo SE PCB installed, but I might add a PSX PCB later on. You can read more about using the RJ-45 jack here.

Head Drill

After much research into cutting holes in aluminum sheets, I decided to cut my top and back panels using hole saws. I found a great deal on all the tools I needed to cut 15/16" (close to 24mm) and 1&3/16" (close to 30mm) holes at plumbersurplus.com. Check out what it cost me:

DeWALT D180015 15/16" Heavy-Duty Hole Saw $4.53
DeWALT D180019 1-3/16" Heavy-Duty Hole Saw $4.73
DeWALT DW1800 1/4" Shank Mandrel (Fits Hole Saws 9/16" - 1-3/16") $4.81
Shipping $9.27
Total $23.34

I think that's much more reasonable than buying lower quality saws at Home Depot for about double the cost.

Can't wait to get these tools so I can get moving on my stick!

I thought you wielded greater power than this...

After doing a layout test on my FedEx box, I realized that the overall box size was too big for my tastes. People have raved about the TE stick, so I was eager to try out the feel of it with my FedEx box stick (roughly the same dimensions). Maybe it's because I don't like to play with the stick on my lap, or because I'm so used to my Hori Compact Joystick, but I decided not to pursue a large-sized box. Anyway, I got two Pactec PT-10 boxes already, so I'm kinda locked in to those...